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}) $('.ly_nav').find('.nav_menu').click(function(e){ $('.nav_list').toggleClass('open') }) $(function () { $(".nav_list ul li i").click(function(){ var b=false; if($(this).attr("class")=="cur"){ b=true; } $(".nav_list ul li ul").prev("i").removeClass("cur"); $(".nav_list>ul>li").children("ul").slideUp("fast"); if(!b){ $(this).addClass("cur"); $(this).siblings("ul").slideDown("fast"); } }) }); </script> <div id="lo3iufpk" class="ny_banner"><img src="/skins/30724/images/xwzx.png" /></div> <script src="http://www.hbzhan.com/mystat.aspx?u=scjjy"></script> <div id="lo3iufpk" class="ly_crumb"> <img src="/skins/30724/images/crumb_icon.png" /><p>當(dāng)前位置：<a href="/">首頁</a> > <a href="/news.html">新聞中心</a> > <span>介紹計量泵常見的故障及排除方法</span></p> </div> <div id="lo3iufpk" class="ly_NyNewsdetail"> <h1 class="NyNewsdetail_title">介紹計量泵常見的故障及排除方法</h1> <div id="lo3iufpk" class="NyNewsdetail_tips">更新時間：2024-07-15 點擊次數(shù)：4057</div> <div id="lo3iufpk" class="NyNewsdetail_con"> <div><span style="font-size: 14px;">　　</span><strong><a href="http:///" target="_blank"><span style="font-size: 14px;">計量泵</span></a></strong><span style="font-size: 14px;">是自動加藥裝置的核心部件，裝置的壓力、藥液性質(zhì)及材質(zhì)組成共同影響了計量泵的選型。一旦出現(xiàn)了故障，整個加藥裝置就無法工作了，所以一般情況下，自動加藥裝置都選用雙泵交替工作的設(shè)計結(jié)構(gòu)，一臺發(fā)生了故障，可以啟動別外一臺備用泵，這樣就不影響自動加藥裝置的連續(xù)運(yùn)行。<br /><br type="_moz" /></span></div><div><span style="font-size: 14px;">　　發(fā)生故障是常有的事情，下面講述可能出現(xiàn)的故障及排除方法：<br /> </span></div><div><span style="font-size: 14px;">　　<strong>1)吸液不正常</strong></span></div><div><span style="font-size: 14px;">　　旋轉(zhuǎn)到?jīng)_程長度100%位置。這樣可以使整套部件旋轉(zhuǎn)至背板漏液排出孔與泵的底端對齊。在泵運(yùn)行過程中調(diào)整液力端和隔膜至合適的位置。</span></div><div><span style="font-size: 14px;">　　對反應(yīng)時間來說，脈沖持續(xù)時間可能不足夠長。相對于標(biāo)準(zhǔn)的脈沖寬度80msec，流量監(jiān)視器脈沖寬度擴(kuò)展可以被激活，增加脈沖寬度至300msec。激活智能轉(zhuǎn)換開關(guān)，取下固定電路板的護(hù)蓋，移走跳線X-1。這樣就激活了擴(kuò)展功能，在故障指示之前允許有更多的時間。</span></div><div><span style="font-size: 14px;">　　安裝自排氣泵頭，采用自灌式吸液。保持吸液管線盡可能短。<br /> </span></div><p align="center"><span style="font-size: 14px;"><img src="https://img41.hbzhan.com/9/20230816/638277937507966854878.png" width="600" height="382" align="middle" alt="" /></span></p><p><span style="font-size: 14px;"> </span></p><div><span style="font-size: 14px;">　　<strong>2)拆換隔膜</strong></span></div><div><span style="font-size: 14px;">　　在拆去舊的隔膜時，常遇到麻煩?，F(xiàn)在就就如何拆下舊的隔膜提供一些額外的建議。</span></div><div><span style="font-size: 14px;">　　1.在泵頭松動之后，取下泵頭之前，調(diào)節(jié)沖程長度到0%位置?？梢员ＷC電磁軸有足夠的壓力，保持其連接穩(wěn)固，這樣就可以旋下隔膜。</span></div><div><span style="font-size: 14px;">　　2.向外拉液力端使螺絲從插孔內(nèi)脫離。抓住液體端逆時針旋轉(zhuǎn)。稍有些阻力，可以旋下隔膜。</span></div><div><span style="font-size: 14px;">　　3.計量的化學(xué)藥品可能在液力端結(jié)晶，致使單向閥閥球和閥座不能正常工作。</span></div><div><span style="font-size: 14px;">　　4.在吸入端可能有氣體泄漏。液力端吸入側(cè)連接件可能缺少O型圈或吸入閥連接松動。<br /><br /></span><div><span style="font-size: 14px;">　　<strong>3)漏液</strong></span></div><div><span style="font-size: 14px;">　　可能是由于泵體老化、密封件損壞或安裝不當(dāng)?shù)仍蛞鸬奶幚砺┮簡栴}的步驟：</span></div><div><span style="font-size: 14px;">　　1.停止使用：應(yīng)立即停止使用，以避免進(jìn)一步的泄漏和可能的危險。</span></div><div><span style="font-size: 14px;">　　2.檢查泵體：檢查泵體和密封部件，觀察是否有明顯的磨損、裂紋或其他損壞情況。</span></div><div><span style="font-size: 14px;">　　3.更換密封件：如果發(fā)現(xiàn)密封件損壞，需要及時更換。根據(jù)型號和規(guī)格，選擇適當(dāng)?shù)拿芊饧M(jìn)行更換。</span></div><div><span style="font-size: 14px;">　　4.清洗和維護(hù)：在更換密封件之前，可以將泵體和密封部位清洗干凈，去除雜質(zhì)和污垢，確保新密封件的良好安裝和性能。</span></div><div><span style="font-size: 14px;">　　5.測試和調(diào)試：在更換密封件后，進(jìn)行測試和調(diào)試，確保其正常工作。檢查是否還存在泄漏問題，并確保泵體和密封部件的安裝正確緊固。<br /> </span></div><div><span style="font-size: 14px;">　　<strong>4)流量不穩(wěn)定</strong></span></div><div><span style="font-size: 14px;">　　流量不穩(wěn)定可能由多種原因引起，常見的解決方法：</span></div><div><span style="font-size: 14px;">　　1.檢查泵的運(yùn)行狀態(tài)：確保泵的工作溫度、轉(zhuǎn)速和壓力都在正常范圍內(nèi)。如果泵受到其他設(shè)備影響，可以調(diào)整或修理設(shè)備以恢復(fù)泵的正常運(yùn)行。</span></div><div><span style="font-size: 14px;">　　2.檢查泵的進(jìn)出口管道：確保泵的進(jìn)出口管道沒有堵塞或泄漏。堵塞或泄漏會導(dǎo)致流量不穩(wěn)定。清潔或修復(fù)堵塞或泄漏的管道，以確保良好的流體通暢。</span></div><div><span style="font-size: 14px;">　　3.檢查泵的葉輪和軸承：葉輪和軸承的磨損或損壞會導(dǎo)致泵流量不穩(wěn)定。檢查并更換磨損或損壞的葉輪和軸承，以恢復(fù)泵的正常運(yùn)行。</span></div><div><span style="font-size: 14px;">　　4.調(diào)整泵的控制系統(tǒng)：泵的控制系統(tǒng)包括調(diào)速器、閥門和傳感器等。調(diào)整這些部件，確保其工作正常，并能夠穩(wěn)定控制泵的流量。</span></div><div><span style="font-size: 14px;">　　5.檢查電源供應(yīng)：不穩(wěn)定的電源供應(yīng)可能導(dǎo)致泵流量不穩(wěn)定。確保泵所需的電源穩(wěn)定可靠，如果需要，考慮安裝穩(wěn)壓器或備用電源。</span></div><div><span style="font-size: 14px;">　　6.考慮使用流量調(diào)節(jié)裝置：根據(jù)具體情況，可以考慮在泵的進(jìn)出口管道上安裝流量調(diào)節(jié)裝置，如調(diào)節(jié)閥或流量計。</span></div><p align="center"><span style="font-size: 14px;"><img src="https://img59.hbzhan.com/9/20230816/638277946587584475550.jpg" width="600" height="450" align="middle" alt="" /></span></p><p><span style="font-size: 14px;"> </span></p><div><span style="font-size: 14px;"> </span></div><div><span style="font-size: 14px;">　　<strong>5)泄壓</strong></span></div><div><span style="font-size: 14px;">　　如果出口閥門未正確關(guān)閉或密封失效，可能會導(dǎo)致泄壓現(xiàn)象，使流體無法被準(zhǔn)確地計量。</span></div><div><span style="font-size: 14px;">　　1.切勿接觸或靠近可能有危險的泄壓點，以避免傷害風(fēng)險。</span></div><div><span style="font-size: 14px;">　　2.切斷電源或?qū)⒈猛Ｖ惯\(yùn)行。關(guān)閉電源可以防止進(jìn)一步的泄漏和事故發(fā)生。</span></div><div><span style="font-size: 14px;">　　3.如果可能，盡快關(guān)閉泄壓點附近的閥門或閘門。這樣可以減少泄壓的流量和壓力。</span></div><div><span style="font-size: 14px;">　　4.使用適當(dāng)?shù)膫€人防護(hù)裝備，例如安全眼鏡、手套和防護(hù)服等。</span></div><div><span style="font-size: 14px;">　　5.隔離泄漏區(qū)域，遠(yuǎn)離火源或其他可能引起火災(zāi)的物品。</span></div><div><span style="font-size: 14px;">　　6.通知相關(guān)人員，并及時報告泄漏事件。記下泄漏的位置、時間和持續(xù)時間等細(xì)節(jié)。</span></div><div><span style="font-size: 14px;">　　7.如果泄漏較大或無法控制，請務(wù)必緊急聯(lián)系當(dāng)?shù)氐膽?yīng)急服務(wù)部門或泵設(shè)備維修人員，尋求幫助和指導(dǎo)。<br /> </span></div><div><span style="font-size: 14px;">　　<strong>6)運(yùn)行噪音大</strong></span></div><div><span style="font-size: 14px;">　　正常運(yùn)行應(yīng)該是相對較安靜的，如果出現(xiàn)異常噪音，可能是由于泵體零部件松動、磨損或不平衡引起的。可以嘗試以下幾種方法來解決問題：</span></div><div><span style="font-size: 14px;">　　1.檢查和更換阻尼材料：檢查這些部件是否松動或磨損，并及時進(jìn)行維修或更換。使用高質(zhì)量的阻尼材料，如橡膠墊片或吸音墊，來減少機(jī)械振動和傳導(dǎo)的噪音。</span></div><div><span style="font-size: 14px;">　　2.調(diào)整管道布局：優(yōu)化管道的布局和連接方式，避免彎曲、急轉(zhuǎn)彎或死角，減少水流對管道壁的沖擊造成的噪音傳導(dǎo)。使用軟管、橡膠襯里等減震材料來減少振動傳導(dǎo)。</span></div><div><span style="font-size: 14px;">　　3.加裝隔音罩或隔音板：加裝隔音罩或隔音板，將噪音源封閉起來，減少噪音傳播到周圍環(huán)境。隔音材料可以選擇吸音效果好的材料，如吸音氈、巖棉板等。</span></div><div><span style="font-size: 14px;">　　4.考慮換用低噪音設(shè)備：如果噪音問題無法通過上述方法解決，可以考慮更換為噪音較低的設(shè)備。在選購新設(shè)備時，可以選擇符合噪聲控制標(biāo)準(zhǔn)的產(chǎn)品。<br /> </span></div><div><span style="font-size: 14px;">　　<strong>7)泵運(yùn)轉(zhuǎn)困難或不運(yùn)轉(zhuǎn)</strong></span></div><div><span style="font-size: 14px;">　　可能因為電源故障、電機(jī)問題或橡膠零件老化等問題而不能運(yùn)轉(zhuǎn)。</span></div><div><span style="font-size: 14px;">　　1.檢查電源：確保電源線連接正常，電源供應(yīng)穩(wěn)定，并檢查保險絲是否熔斷。如果有問題，修復(fù)電源問題。</span></div><div><span style="font-size: 14px;">　　2.檢查控制開關(guān)：確?？刂崎_關(guān)（如啟動按鈕、停止按鈕）處于正確位置，并檢查開關(guān)的操作是否正常。</span></div><div><span style="font-size: 14px;">　　3.檢查液位：檢查進(jìn)料液位是否足夠，并重新注入液體，以保證計量泵能夠正常吸入。</span></div><div><span style="font-size: 14px;">　　4.檢查泵體：檢查泵體是否存在堵塞或損壞。如果存在堵塞，清理堵塞物；如果存在損壞，修復(fù)或更換泵體。</span></div><div><span style="font-size: 14px;">　　5.檢查管路：檢查進(jìn)出口管路是否存在堵塞、泄漏或阻力過大的情況。清理堵塞物、修復(fù)泄漏點或調(diào)整管路阻力。</span></div><div><span style="font-size: 14px;">　　6.檢查傳感器和控制器：通常配備有傳感器和控制器，用于監(jiān)測和調(diào)節(jié)泵的運(yùn)行狀態(tài)。檢查傳感器和控制器是否正常工作，如果有故障，修復(fù)或更換。</span></div><div><span style="font-size: 14px;">　　7.檢查驅(qū)動機(jī)構(gòu)：驅(qū)動機(jī)構(gòu)包括電機(jī)、減速器等，檢查驅(qū)動機(jī)構(gòu)是否正常工作，如果有故障，修復(fù)或更換。</span></div></div> </div> <div id="lo3iufpk" class="ly_PrevNext"> <ul> <li>上一篇：<a href="/News-529793.html">控制循環(huán)水系統(tǒng)的電導(dǎo)率對加藥裝置來說是很重要的</a></li> <li>下一篇：<a 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